铸造低温闸阀

Cast Cryogenic Gate Valves

低温闸阀概述

    液化气体如氧、氮、氩、天然气、氢或氦（-218oC）的生产、运输和储存，存在着几个技术难题。Velan独家采用的加长阀帽铸造阀门更安全更有效。

　　The production, transport and storage of liquefied gases such as oxygen, nitrogen, argon, natural gas, hydrogen or helium (down to - 425°F), presents several technical problems. Velan specially-adapted extended bonnet cast valves offer safe and efficient service.

材料选用 MATERIALS

1. 阀体和阀帽：阀体和阀帽采用奥氏体不锈钢铸件，具有更好的撞击强度，最小的热损耗，更加耐腐蚀。
   Body and bonnet: Austenitic stainless steel castings used for bodies and bonnets offer excellent impact strength, minimal heat loss and protection against corrosion.
2. 阀杆：奥氏体不锈钢。为了抗磨损，阀杆也采用A479等级XM-19材料，抗拉强度更好，即使在超低温环境，在阀杆接触点处，仍然具有优异的低摩擦和无磨损运动的性能。
   Stem: Austenitic stainless steel. To reduce galling, stems are also offered in A479 grade XM-19 with high tensile strength even at extreme low temperatures, excellent low friction and galling-free movement at points of stem contact.
3. 接触液体的部件：奥氏体不锈钢和钨铬钴合金6。
   Wetted parts: All Austenitic stainless steel and Stellite 6.
4. 阀杆螺母/轭架衬套：奥氏体球墨铸铁Gr. D-2C。
   Stem nut/yoke bushing: Austenitic ductile iron Gr. D-2C.
5. 填料：通过绝缘气体柱防止PTFE或石墨填料冻结凝固。
   Packing: PTFE or graphite packing protected from freezing by a column of insulating gas.
6. 阀座面：采用钨铬钴合金6，避免磨损和擦伤。
   如果需要紧密关闭，截止阀和止回阀都会配置四氟乙烯、PTFE或其它软镶嵌件。
   Seating faces: Stellite 6 is used to prevent seizing and galling.
   When extremely tight shutoff is required, globe and check valves are supplied with Neoflon, PTFE or other soft inserts.
7. 螺栓：应力硬化奥氏体不锈钢。
   Bolting: Strain-hardened Austenitic stainless steel.
8. 阀杆螺母的润滑：Exxon Nebule No. 930-AA或Shell Darina EPI或相同的产品。
   Lubrication of stem nut: Exxon Nebula Lubriplate No. 930-AA or Shell Darina EPI or equivalent.

结构特征 DESIGN FEATURES:

1. 具有足够的气体柱长度的加长阀帽，通常由用户指定，配置在所有阀门上，使得阀杆填料与低温液体之间保持足够的距离，从而能够保持自身的性能。
   Extended bonnets with sufficient gas column length, usually specified by customer, are supplied for all valves to keep stem packing at sufficient distance away from the cold fluid to remain functional.
2. 适用于低温环境的钨铬钴合金阀座面的柔性楔板。
   Flexible wedges with Stellite seating faces for cryogenic service.
3. 备有可用于截止阀，活塞和旋启式止回阀阀瓣的四氟乙烯镶嵌件。
   Neoflon inserts are available for globe, piston, and swing check discs.
4. 清洁处理：所有低温阀门都全面进行脱脂和清洗，管路端口都经过密封，以防止污染。
   Cleaning: All cryogenic valves are thoroughly degreased and cleaned and pipe ends are sealed to prevent contamination.

执行标准    Administer Standard

设计与制造 Design and Manufacture	结构长度 Face to face/ End to end	法兰尺寸 Flange Dimension	压力-温度 Pressure Temperature Lating	试验-检验 Inspection and Test
API  602	ANSI B16.10	ANSI B16.5	ANSI B16.34	API 598

压力试验  Pressure Test

公称压力PN(Lb)NominalPressure	强度试验Shell Test		水密封试验 Water Seal Test		气密封试验 Air Seal Test
	MPa	Lbf/in2	MPa	Lbf/in2	MPa	Lbf/in2
150	3.0	430	2.2	315	0.4-0.7	60-100
300	7.7	1110	5.7	815
600	15.3	2220	11.3	1630

主要零件材料及性能 Main Part Materials and Property

体 盖 板（瓣） Body Cover Disc	阀杆 Stem	密封面 Sealing Face	垫片 Sealing Shim	填料 Packing	工作温度℃ Working Temperature	适用介质Suitable Medium
LCB	431	STL/STL	1Cr13/柔性石墨 低温石棉 1Cr13/Flexible  Graphite SUB-Zero asbestos	柔性石墨 Flexible Graphite PTFE 浸聚四氟乙烯石棉绳 Asbestos String With PTFE Soaked	-46	丙烷/丙烯 甲醇/乙烷 煤气/液氨 Propane Propylene Methanol Coal-gas Liquid Ammonia
LC1					-60
LC2					-73
LC3	CrF321				-101
LC4					-115
CF8					-196

液化气体表 TABLE OF LIQUEFIED GASES

类型 Type	沸点 Boiling Point		液体密度 Liquid Density lb/ft.3	类型 Type	沸点 Boiling Point		液体密度 Liquid Density lb/ft.3
	oC	oF			oC	oF
天然气 Natural gas (LNG)	-168	-270	26	空气 Air	-194.4	-318	57.87
甲烷(CH4) Methane (CH4)	-161.5	-258	26.20	氮 (N2) Nitrogen (N2)	-195.8	-320	50.45
氧 (O2) Oxygen (O2)	-182.9	-296	71.20	氢 (H2) Hydrogen (H2)	-252.7	-423	4.43
氩 (Ar) Argon (Ar)	-185.9	-303	878.40	氦 (He) Helium (He)	-268.9	-452	7.82
二氧化碳 Carbon Dioxide (CO2)	-78.5	-109	50.60	绝对零度 Absolute zero	-273.16	-460	-

主要尺寸和重量   Size Main Dimensions and Weight

DN		150Lb     主要尺寸  Dimensions (mm)								重量(kg)Weight
mm	in	L	D	D1	D2	b	n-φd	H	D0
25	1	127	108	79.2	51	14.2	4-16	350	120	9
32	11/4	140	117	89	63	16	4-16	385	120	11
40	11/2	165	127	98.5	73	17.5	4-16	420	150	15
50	2	178	152	120.5	92	19	4-19	540	150	23
65	11/2	190	178	139.7	105	22.4	4-19	610	180	27
80	3	203	190	152.5	127	24	4-19	690	200	40
100	4	229	229	190.5	157	24	8-19	780	200	50
125	5	254	254	215.9	186	24	8-22.5	930	250	70
150	6	267	279	241.3	216	25.4	8-22.5	980	250	85
200	8	292	343	298.5	270	28.4	8-22.5	1180	280	135
250	10	330	406	362	324	30.2	12-25.4	1390	300	180
300	12	356	483	431.8	381	32	12-25.4	1620	350	265
350	14	381	533	476.3	413	35	12-29	1810	350	420
400	16	406	597	539.8	470	36.6	16-29	1970	400	550
300Lb     凸面法兰   RF
50	2	216	165	127	92	22.4	8-19	575	200	30
65	21/2	241	190	149.4	105	25.4	8-22.5	635	240	38
80	3	283	210	168.1	127	28.4	8-22.5	715	300	51
100	4	305	254	200.2	157	31.8	8-22.5	815	350	79
125	5	381	279	235	186	35	8-22.5	965	400	115
150	6	403	318	269.7	216	36.6	12-22.5	1025	400	140
200	8	419	381	330.2	270	41.2	12-25.4	1225	400	220
250	10	457	444	387.4	324	47.8	16-28.5	1440	450	290
300	12	502	521	450.8	381	50.8	16-32	1665	500	410
350	14	762	584	514.4	413	54	20-32	1880	600	600
400	16	838	648	571.5	470	57.2	20-35	2050	650	750
600Lb     凸面法兰   RF
50	2	292	165	127	92	33	8-19	630	280	45
65	21/2	330	190	149.4	105	36	8-22.5	700	300	58
80	3	356	210	168.1	127	39	8-22.5	760	300	75
100	4	432	273	216	157	45	8-25.4	900	400	126
125	5	511	330	266.7	186	52	8-28.5	990	450	186
150	6	559	356	292.1	216	55	12-28.5	1070	500	260
200	8	660	419	349.3	270	63	12-32	1280	600	385
250	10	787	508	431.8	324	71	16-35	1500	650	500
300	12	838	559	489	381	74	20-35	1740	700	700